amalco hydroforming deep draw
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hydroforming metal fabrication

CUSTOM METAL FABRICATION MANUFACTURING

AMALCO offers a capability and facility in contract metal fabricating / metal fabrication using either the DEEP DRAW or HYDROFORMING technologies that is difficult to duplicate. Virtually every machine or process needed to produce precision metal formed parts and assemblies can be found under one roof. Some of the manufacturing equipment has been designed and built by and for AMALCO. Being a vertically integrated company our processes minimize costs and give us the control necessary to comply with customers' detailed specifications and stringent delivery requirements. Our facilities meet the rigid Mil specs and standards required for Government, Aerospace and Military products. As a result, our commercial customers benefit from the same critical standards that allowed us to do defense contracting since 1910. Amalco’s team of qualified engineers work closely with our sales, operations, quality and production personnel in all facets of the business. This team work provides the catalyst for manufacturing the highest quality product at a competitive price, while exceeding customer delivery expectations. Our customers are the key to our success and have provided us the opportunity for growth. We are proud of our technical expertise and product diversity attained over the years in the metal working industry, as well as the opportunity to apply these skills to solve our customers most critical design requirements.

* Amalco’s Deep Draw capabilities range in diameter from ½ inch to 24 inches with a maximum depth of 24 inches. (We metal forminghave manufactured some specialty drawn enclosures as deep as 55 inches). Maximum blank size for deep drawing is 48 inches.

* Amalco’s Hydroforming capabilities can produce parts up to 15" in diameter & 10" deep. The maximum blank diameter for hydroforming is 21 inches.

*As a Value Added Service to our customers Amalco also performs secondary operations consisting of metal spinning, dip brazing, spot welding, heliarc welding, CNC machining, heat treating, piercing/blanking/forming, painting, anodizing, iriditing and light assembly. These services offer customers contract metal forming capabilities designed to minimize lead times and reduce costs. All manufacturing processes, as well as tool/die design, engineering, design services and prototyping are performed at this location in Mountainside NJ.

INDUSTRIES SERVED – With its diverse capabilities Amalco services a wide variety of industries such as:

Automotive
Aviation
Brazing
Communications
Defense/Aerospace
Electronics/Electrical
Food Processing
General Industrial/Manufacturing
HVAC
Lighting - Industrial
Marine
Measurement & Control Instrumentation
Medical/Dental
Motors
Ordnance
Pumps
Pharmaceutical
Security Products
metal spinning

PARTIAL CUSTOMER LIST

AT&T Technologies
Becton Dickinson
Boeing
BAE Systems
General Dynamics
General Electric
Honeywell
Novartis (Ciba-Geigy)
Litton Industries
Lockheed
Motorola
Raytheon
TRW
Teledyne
Texas Instruments
Bosch Security Systems
metal forming