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Metal Forming Processes & Products
Let Amalco solve your most difficult metal forming problems with either custom solutions or with one of our more standard product offerings. For over 100 years Amalco has been forming metals either by deep drawing, hydroforming or custom fabricating for OEM’s located throughout the world.
Amalco was established in 1910 and occupies plant and office facilities of 60,000 square feet located in Mountainside, NJ. Being a vertically integrated company Amalco has the in-house experience, manufacturing capabilities, engineering support, tool/design expertise and stringent quality processes to ensure delivery of complex designs to print, while meeting or exceeding our customers’ critical delivery requirements.
Secondary Operations (Value Added Services)
- CNC Machining
- Spinning
- Piercing, Blanking & Forming
- Dip Brazing - Aluminum
- Heat Treating
- Painting
- Spot Welding
- Anodizing
- Heliarc Welding
- Iriditing
- Light Assembly
- Trimming
- Swedging
Materials
- Aluminum
- Nickel
- Stainless Steel
- Monel
- Hastelloy
- Brass
- Inconel
- Titanium
- Copper
- Steel
- Mu Metal
- Special Metals
Metal Spinning & Spin Forming
Amalco offers metal spinning (also known as spin forming) as a secondary operation at our Mountainside, New Jersey facility. Commercial metal spinning is the metalworking process that we use to further customize shapes which are impossible through deep draw or hydroforming alone.
Spin forming is often an effective production method for prototypes as well as high quantity production runs. It is also relatively easy to make alterations, and can represent cost efficiencies when comparing or considering other metal forming techniques.
Quality System (Conforms to MIL-I-45208)
As a result of having this type of MIL-Grade Quality System 
, our Commercial customers benefit from the same critical standards that allowed us to do defense contracting business over the past years. Amalco employs the latest technologies in its QC inspection processes and maintains its own QC Manual focused on the goal of attaining "zero defects on all products produced".
Deep Drawn Aluminum Boxes & Covers
Aluminum boxes and covers manufactured to your specifications, including custom designs, sizes, and configurations. We maintain stock tooling to manufacture hundreds of typical sizes and configurations of rectangular aluminum boxes, enclosures, and covers.
Deep Drawn Cans
Deep drawing is used to produce seamless metal enclosures such as cans, boxes, and bottles, as well as irregular shaped products. Deep drawing requires tooling, including a punch, die, and blank holder. A punch is pressed against a material blank and the material is drawn through the die to form the desired shape.
ARINC Cans - Square Aluminum Enclosures for Aircraft Electronic Instrumentation
Amalco delivers aluminum deep drawn aircraft instrument cases and electronics enclosures in both standard and special (custom) designs and sizes, meeting dimensional requirements for ARINC Specification Number 408A . The deep drawn process ensures exact tolerances, meeting ARINC requirements and your specifications.
Request a Quote
A deep draw and hydroforming specialist will review your project and recommend the optimal solution. Complete and submit the form below to get started.
Why do we choose Amalco?
“Amalco offers a 'one-stop shop'. In the past our combustion cones were shipped back and forth between several subcontractors to have them perform different production steps. Amalco performs each of these operations at one facility; thereby, reducing our cone supplier base from three to one. Now, we coordinate inventory and communications with only one cone supplier, which saves us invaluable time and resources.”
— L.N.,
Dir. Of Supply Chain Management
A Major Manufacturer of
Waste Oil Burning Heating Systems
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