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Custom Metal Fabrication

We’ve been making metal parts in the USA for over 110 years. We have a reputation for deep drawing and hydroforming parts other shops won’t even quote! Our facility combines hyrdoforming, deep drawing, CNC machining, and spinning with a full range of secondary operations, including light assembly and finishing — We quote and manufacture complex parts with shorter lead times and higher quality!

AMALCO offers superior contract metal fabrication capabilities, including deep drawing and hydroforming metal forming processes. Our manufacturing equipment includes components designed exclusively by and for Amalco. As a vertically-integrated company, we’re able to minimize costs and reduce lead times — while complying with our customers’ detailed specifications and rigorous requirements. We possess the equipment needed to produce and assemble your most difficult, complex metal parts under one roof.

  • SIZES
    Amalco makes deep drawn parts ranging from ½ to 24" in diameter. The maximum depth for deep drawn parts is usually 24". We've made some specialty drawn enclosures as deep as 55". The maximum blank diameter for deep drawing is 48". Amalco makes hydroformed parts up to 15" in diameter. The maximum depth for hydroformed parts is 10". The maximum blank diameter for hydroforming is 21".
  • MATERIALS
    Aluminum, brass, bronze, copper, Hastelloy®, Inconel®, Monel®, mu-metal, nickel, stainless steel, steel, titanium, & specialty metals
  • SECONDARY OPERATIONS
    Anodizing, assembling, blanking, CNC machining, dip brazing, forming, iriditing, heat treating, Heliarc® welding, painting (wet & powder), piercing, spinning, spot welding, trimming & swedging.

Seamless Metal Fabrication Methods

Hydroforming and deep drawing processes produce seamless metal parts and eliminate much of the complexity associated with stamping, welding, and traditional metal fabrication techniques. The use of seamless metal forming methods also reduces the need for secondary inspections, such as pressure testing and X-raying, to detect voids and cracks.

If you are wondering if Amalco can custom manufacture your part, take a look at our Custom Parts Gallery to get a sense of our capabilities.

Seamless Metal Fabrication Methods

Hydroforming and deep drawing processes produce seamless metal parts and eliminate much of the complexity associated with stamping, welding, and traditional metal fabrication techniques. The use of seamless metal forming methods also reduces the need for secondary inspections, such as pressure testing and X-raying, to detect voids and cracks.

Check with our Engineering Support as early as possible in your product development, even before designs are finalized. We’ve been making metal parts in the USA for over 110 years, and have earned a reputation for deep drawing and hydroforming parts other shops declined to quote.

BENEFITS OF WORKING WITH AMALCO

When you choose Amalco as your manufacturer of hydroformed or deep drawn parts, you get:

Design & Engineering Expertise

Our facility meets rigid Mil specs and standards required for Government, Aerospace, and Military products. As a result, our commercial customers also benefit from our adherence to these stringent standards.

Reliable Customer Service

Our engineers are available to work with you from start to finish, whether you need assistance sourcing materials, finalizing your CAD drawings, or choosing secondary operations.

Value-Added Services

We perform many secondary operations on-site, allowing you to manage your entire project on one purchase order.

Contact Amalco’s engineering support team early in your product development process. We can help you make design decisions and save money on tooling and production costs — all while delivering shorter lead times. Send us your CAD drawings today, and our expert engineers will help you get started.

BUYERS' GUIDES

Download our convenient buyers' guides

ECONOMICS OF HYDROFORMING

Our team of expert engineers work closely with our sales, operations, QC, and production personnel in all facets of part development and manufacture. This approach allows us to produce the highest-quality products at competitive prices, while consistently exceeding customer delivery expectations.

QUALITY SYSTEM (CONFORMS TO MIL-I-45208)

With our MIL-Grade Quality System, our commercial customers enjoy the same critical quality control standards that have allowed us to deliver Defense Department contracted product for many years. Amalco employs the latest technologies in its QC inspection processes, and maintains its own QC Manual focused on a goal of “Zero Defects on All Products Produced.”

DESIGN AND ENGINEERING SUPPORT FOR HYDROFORMING AND DEEP DRAWN METAL

With 110 years and four generations of experience, Amalco offers design and engineering support for customers in need of deep drawn and hydroformed metal parts. Our team is ready to help you solve design challenges and answer your hydroforming process and deep drawing process questions. If you are new to metal forming and fabrication, Professor Metal is here help you get started.

GET HELP FROM PROFESSOR METAL